Question:
>I am building a new shop and would like opinions on Radiant floor heat vs. >conventional heating. I also heard that some people use a normal hot water >heater and a circulating pump . Is this a good method ?
Sure. Why not, if it has enough capacity? Then again, you might make a 2-layer plastic film greenhouse roof over steel pipes and fill it with air during the day and foam it with soap bubbles at night for daylighting and simple solar heating with no fuel nor pipes nor pumps. I think Bob Quist in Toronto is now doing this with Venlo glass greenhouses. NREL data indicate December is the worst month for solar heating in Des Moines, when 930 Btu/ft^2 of sun falls on south walls and 520 falls on the ground on an average 24.4 F day. A 20′x30′ shop with 10′ walls could gain 0.8×20x30×520 = 250K Btu/day of roof sun and 0.8×10x30×930 = 223K Btu of south sun on an average day, a total of 473K Btu, or more, with snow on the ground. With R20 insulation (eg 6" of 1/16" soap bubbles at a mean 50 F at night), thermal conductance would be 30 for roof plus 50 for walls, so you could store heat for 5 cloudy days with RC = -120/ln((60-24.4)/(70-24.4)) = 485 hours in C = 80×485 = 39K Btu/F of thermal mass cooling from 70 to 60 F. As an alternative, on an average day, you heat the shop to 70 F for 24 hours and maintain overhead water at a temp T, where 473K = 6h((T+70)/2-24.4)10×30/R1 [daytime south wall] +18h(70-24.4)10×30/R20 [nighttime south wall] + 6h(70-24.4)20×30/R1 [daytime roof] +18h(70-24.4)20×30/R20 [nighttime roof] +24h(70-24.4)10×70/R20 [rest of shop], which makes T = 193 F, if I did that right, but that seems high, given radiation loss. If the shop needs 24h(65-24.4)80 = 78K Btu on a cloudy 24.4 F day or 390K Btu for 5 cloudy days, it needs 390K/(130-70) = 6496 pounds of overhead water cooling from 130 to 70 F, ie a 10.8 psf or 2" layer in a plastic film duct over Mylar film over welded wire fencing, with another layer of film above that and a thermostat and slow ceiling fan below to bring down warm air on a cloudy day. More mass in the shop would reduce the overhead mass requirement, as would a night setback. Overhead mass allows more effective night setbacks, vs a radiant floor. Nick
Response:
>I am building a new shop and would like opinions on Radiant floor heat vs. >conventional heating. I also heard that some people use a normal hot water >heater and a circulating pump . Is this a good method ? > Sure. Why not, if it has enough capacity?
Using a suitable heat exchanger then yes. Running potable water through underfloor heating pipes is not advisable at all. — — Checked by AVG anti-virus system (http://www.grisoft.com).
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>Running potable water through underfloor heating pipes >is not advisable at all.
Why not? Nick
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I think it has something with inverse soluble salts where crystal deposits form at high temperatures yet dissolve at low temps. Apparently potable water pipes that are constantly hot suffer from this clogging effect. Dr. S. Harris at Queens University has published several papers outling this problem of salt deposits within various heat exchangers. – Hide quoted text — Show quoted text ->Running potable water through underfloor heating pipes >is not advisable at all. > Why not? > Nick
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>Running potable water through underfloor heating pipes >is not advisable at all. > Why not?
If you did that in the UK you may find the water company cutting off your supply. In the far reaches of the system sludge and sediment can build up. During summer the water sits there uncirculated being contaminated. When the heating is switched on, this contaminated water then mixes with water people come in contact with. In the UK, water used for heating (primary water) is never mixed with water people come in contact with (secondary water). Also fresh water in a heating system is foolish as scale can build up within. Scale can mean a total rip out in a matter of a few years, or at the least expensive power flushing and chemical rescaling treatment. I look at some US heating web sites and I am amazed at what they propose. — — Checked by AVG anti-virus system (http://www.grisoft.com).
Response:
>> >Running potable water through underfloor heating pipes > >is not advisable at all. > Why not? >If you did that in the UK you may find the water company cutting off your >supply.
Why? >In the far reaches of the system sludge and sediment can build up. >During summer the water sits there uncirculated being contaminated.
Why would the water be "contaminated"? >When the heating is switched on, this contaminated water then mixes with water >people come in contact with.
One might flush the tubing every fall… >In the UK, water used for heating (primary water) is never mixed with >water people come in contact with (secondary water).
Ah yes. Tradition
>Also fresh water in a heating system is foolish as scale can build up within.
The floor is fairly low temp, and no heating occurs there… >Scale can mean a total rip out in a matter of a few years, or at >the least expensive power flushing and chemical rescaling treatment.
Every so often, Mr. Solar, who lives with very hard water, flushes his entire hot water system with a mild acid. Opens the taps, puts a bucket in the sewer line and pumps the acid back into the water heater for a few hours. No big deal. >I look at some US heating web sites and I am amazed at what they propose.
"Look there! No proper boiler! They must be mad!" Nick
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– Hide quoted text — Show quoted text ->> >Running potable water through underfloor heating pipes >> >is not advisable at all. >> Why not? >If you did that in the UK you may find the water company cutting off your >supply. > Why? >In the far reaches of the system sludge and sediment can build up. >During summer the water sits there uncirculated being contaminated. > Why would the water be "contaminated"?
Nick, please? Water can be contaminated for various reasons and water laying there for half a years tend to be prime for contamination. > When the heating is switched on, this > contaminated water then mixes with water > people come in contact with. > One might flush the tubing every fall…
Nuck, Please? No one wants to flush a system every year. the average old person in a house is going to do that? Or they incur charges to get a plumber to flush it. Totally unnecessary if installed correctly. > In the UK, water used for heating > (primary water) is never mixed with > water people come in contact with > (secondary water). > Ah yes. Tradition
Tradition of having the probably the best quality water in the world, and one of safety regulations that prevent backflow (contamination) into potable water mains pipes. The tanks in the attics creates an air break that prevents water back siphoning, among giving a wonderful reserve of water in case of a water outage and a constant head of water up there. > Also fresh water in a heating system > is foolish as scale can build up within. > The floor is fairly low temp, and > no heating occurs there…
It can still buld up. > Scale can mean a total rip out in a > matter of a few years, or at > the least expensive power flushing > and chemical rescaling treatment. > Every so often, Mr. Solar, who lives with > very hard water, flushes his > entire hot water system with a mild acid. > Opens the taps, puts a bucket > in the sewer line and pumps the acid back > into the water heater for > a few hours. No big deal.
In a sealed heating/water system a one litre can of inhibitor is all you need every 5 years. No strong acid or the likes. >I look at some US heating web sites and I am amazed at what they propose. > "Look there! No proper boiler! They must be mad!"
Have a close look at European boilers ( a misnomer from Victorian days as they don’t boil). They totally outstrip US attempts in size efficiency and applied technology. A small box on the kitchen wall will supply all your hydronic heating and on-demand hot water too. have a look at: http://www.eco-hometec.co.uk Rebadged MAN (the diesel and truck maker) boilers from Germany. The US lead in forced air, which is not popular in Europe as basically we didn’t know how to design and fit them in residential houses. By the time we figured it out the damage had been done in image. — — Checked by AVG anti-virus system (http://www.grisoft.com).
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>> >> >Running potable water through underfloor heating pipes > >> >is not advisable at all. > >> Why not? > >If you did that in the UK you may find the water company cutting off your > >supply. > Why?
Why? > >In the far reaches of the system sludge and sediment can build up. > >During summer the water sits there uncirculated being contaminated. > Why would the water be "contaminated"?
Maybe it’s the "far reaches" part. How far is a "far reach"? >Nick, please? Water can be contaminated for various reasons and water >laying there for half a years tend to be prime for contamination.
So… we seal some pure water up in a jar with a few copper ions, put it aside for a year, open it up, and voila, "contamination." OK
But suppose the floor has some fresh water flowing through it all year, some fraction of the potable water consumed in the house… > > When the heating is switched on, this > > contaminated water then mixes with water > > people come in contact with. > One might flush the tubing every fall… >Nuck, Please? No one wants to flush a system every year. the average old >person in a house is going to do that? Or they incur charges to get a >plumber to flush it. Totally unnecessary if installed correctly.
You mean "if needlessly overcomplicated with a heat exchanger"?
> > In the UK, water used for heating > > (primary water) is never mixed with > > water people come in contact with > > (secondary water). > Ah yes. Tradition
>Tradition of having the probably the best quality water in the world…
Long may you wave. > > Also fresh water in a heating system > > is foolish as scale can build up within. > The floor is fairly low temp, and > no heating occurs there… >It can still buld up.
Would you have any evidence for this article of faith? Anyone you know need to descale hot water pipes often? > >I look at some US heating web sites and I am amazed at what they propose. > "Look there! No proper boiler! They must be mad!" >Have a close look at European boilers ( a misnomer from Victorian days as >they don’t boil). They totally outstrip US attempts in size efficiency and >applied technology…
As I recall, Europeans perfected condensing gas boilers 35 years ago… Nick
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– Hide quoted text — Show quoted text ->> >> > Running potable water through underfloor heating pipes >> >> > is not advisable at all. >> >> Why not? >> > If you did that in the UK you may find the water >> > company cutting off your supply. >> Why? > Why? >> > In the far reaches of the system sludge >> > and sediment can build up. >> > During summer the water sits there >> > uncirculated being contaminated. >> Why would the water be "contaminated"? > Maybe it’s the "far reaches" part. How far is a "far reach"?
The parts that stays stagnant in summer. > Nick, please? Water can be contaminated > for various reasons and water > laying there for half a years tend to be prime > for contamination. > So… we seal some pure water up in a jar
No we don’t seal up water in a jar. We look at why the regulations are so strict. They are strict because contamination in the past tightened the regulations up as time progressed. All for a reason. > But suppose the floor has some > fresh water flowing through it all year, > some fraction of the potable water > consumed in the house…
If the heating system is off all summer no flow will be through the heating pipes. What are going to do? Have a pump working 24-7 to keep the flow? >> > When the heating is switched on, this >> > contaminated water then mixes with water >> > people come in contact with. >> One might flush the tubing every fall… > Nick, Please? No one wants to flush a system > every year. The average old person in a house > is going to do that? Or they incur charges to get a > plumber to flush it. Totally unnecessary if installed correctly. > You mean "if needlessly overcomplicated with a heat exchanger"?
No! installed correctly to prevent water contamination. Coiled heat exchangers in cylinders are not expensive or complicated at all. They are quite dumb with no moving parts – just a coil of copper inside a cylinder. In the UK they are standard and available at the local plumbers merchants. >> > In the UK, water used for heating >> > (primary water) is never mixed with >> > water people come in contact with >> > (secondary water). >> Ah yes. Tradition
> Tradition of having the probably the best > quality water in the world… > Long may you wave.
And that we agree on. >> > Also fresh water in a heating system >> > is foolish as scale can build up within. >> The floor is fairly low temp, and >> no heating occurs there… >It can still build up. > Would you have any evidence for this article of faith?
Yes. Being experienced in the game. > Anyone you know need to descale > hot water pipes often?
Over here? No. As we have tighter regulations than elsewhere. >> > I look at some US heating web sites >> > and I am amazed at what they propose. >> "Look there! No proper boiler! They must be mad!" > Have a close look at European boilers (a > misnomer from Victorian days as > they don’t boil). They totally outstrip US attempts > in size efficiency and applied technology… > As I recall, Europeans perfected condensing > gas boilers 35 years ago…
The Dutch did research on condensing boilers in the 1950s. They never really took off until 15-20 years ago. In Holland 95% plus of all boilers are condensing boilers. The UK is slow to take them up as they are slightly more expensive and produce an exhaust plume. Legislation in the UK in a few years time means that all boilers sold will be condensing boilers as the minimum efficiency of boilers is being raised from 78% to 86%. The lower the return temperature the more efficient they are. Microprocessor control of many of these boilers, complete with load compensation control, aims to reduce the return temperature as much as possible. — — Checked by AVG anti-virus system (http://www.grisoft.com).
Response:
> During summer the water sits there uncirculated being contaminated.
Then you haven’t done a very good job of reading. The heating pipes are NSF certified for potable water use, just like the water supply line, and all the cold water supply to the water heater is configured to go through the system, year round, so it never stagnates. There is no difference between this and having another length of water supply pipe (such as if you live a short distance down the road from where you live now). And as my friend who lives in Dulwich says, you’d be stunned at some of the things you find in the much vaunted British water distribution system’s house supply tank. There is, however, a much better reason for not using plain water in the system – in the event of a heating system failure, we have a significant hazard of the floor pipes freezing. This would be most inconvenient and expensive. — Cats, Coffee, Chocolate…vices to live by
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What is a condensing gas boiler ? Thanks, Iowa883
– Hide quoted text — Show quoted text ->> >> >Running potable water through underfloor heating pipes >> >> >is not advisable at all. >> >> Why not? >> >If you did that in the UK you may find the water company cutting off your >> >supply. >> Why? > Why? >> >In the far reaches of the system sludge and sediment can build up. >> >During summer the water sits there uncirculated being contaminated. >> Why would the water be "contaminated"? > Maybe it’s the "far reaches" part. How far is a "far reach"? >Nick, please? Water can be contaminated for various reasons and water >laying there for half a years tend to be prime for contamination. > So… we seal some pure water up in a jar with a few copper ions, put > it aside for a year, open it up, and voila, "contamination." OK
But > suppose the floor has some fresh water flowing through it all year, > some fraction of the potable water consumed in the house… >> > When the heating is switched on, this >> > contaminated water then mixes with water >> > people come in contact with. >> One might flush the tubing every fall… >Nuck, Please? No one wants to flush a system every year. the average old >person in a house is going to do that? Or they incur charges to get a >plumber to flush it. Totally unnecessary if installed correctly. > You mean "if needlessly overcomplicated with a heat exchanger"?
>> > In the UK, water used for heating >> > (primary water) is never mixed with >> > water people come in contact with >> > (secondary water). >> Ah yes. Tradition
>Tradition of having the probably the best quality water in the world… > Long may you wave. >> > Also fresh water in a heating system >> > is foolish as scale can build up within. >> The floor is fairly low temp, and >> no heating occurs there… >It can still buld up. > Would you have any evidence for this article of faith? > Anyone you know need to descale hot water pipes often? >> >I look at some US heating web sites and I am amazed at what they propose. >> "Look there! No proper boiler! They must be mad!" >Have a close look at European boilers ( a misnomer from Victorian days as >they don’t boil). They totally outstrip US attempts in size efficiency and >applied technology… > As I recall, Europeans perfected condensing gas boilers 35 years ago… > Nick
Response:
> During summer the water sits there > uncirculated being contaminated. > Then you haven’t done a very good job of reading.
I didn’t receive the first posts. > The heating pipes are NSF certified for potable > water use, just like the water supply line, > and all the cold water supply to the water heater > is configured to go through the system, year round, > so it never stagnates. There is no difference between > this and having another length of water supply pipe > (such as if you live a short distance down the road > from where you live now).
You then had better make sure you pipe it up properly, so that there is always flow through the system not leaving stagnant sections. If in a hard water area I would not even dream of doing such a thing. Once again do that in the UK and the water company hear of it, they will cut off your supply until the heating circuit is separated from the potable water, irrespective if you use potable pipes and a bronze pump. An advantage of your approach is that if cold water mains water works it way through a hydronic under floor circuit, it will also help cool the house in summer. So some sort of free cooling. > And as my friend who lives in Dulwich > says, you’d be stunned at some of > the things you find in the much vaunted > British water distribution > system’s house supply tank.
Modern cold water tanks are made from poly and have sealed lids with mesh filters on overflows to prevent insects from entering. I have looked in many that have been fitted after many years and found no debris, insects, etc inside. Leave it open you are asking for trouble. The cold feed from the tanks to hot water storage cylinder and cold baths taps, etc, are taken about 3 inches from the base, so any debris settles at the bottom of the tank and is not drawn into the pipework. BTW, this water is not for drinking. Still today half the water systems fitted in the UK are the traditional cold tank/hot cylinder. Most people prefer it as it is super simple with only one moving part, the cold water storage tank ball cock. You always have a reserve of water. Even in WW2 when German bombs would destroy the local water mains pipes, people had a water reserve in the house, until the cold mains pipes were fixed. Southern Ireland forbids any other type of system – mains pressure systems are out. If after installing all the correct equipment you get matter in the water, then it is coming through the cold water mains pipe, and that is the same stuff that settles on the bottom of the hot water tanks in the US – only you don’t see it until you rip it out. > There is, however, a much better reason for not using plain water in the > system – in the event of a heating system failure, we have a significant > hazard of the floor pipes freezing. This would be most inconvenient and > expensive.
Inhibitor in heating systems also acts as anti-freeze too, depending on the type used. — — Checked by AVG anti-virus system (http://www.grisoft.com).
Response:
> What is a condensing gas boiler ?
It heats water which is pumped around a circuit to radiators, hydronic underfloor circuits, hot water cylinders, etc. The lower the return temperature the more efficient they are. The cool return temperatures cool the products of combustion of the gas burner. When the these gasses are below 54C they condense producing water. During this process heat is given off, making the boiler more efficient. Many boilers have electronics to assess the heat load and reduce the flow temperature to suit, promoting efficiency. Non-condensing gas equipment is designed not to condense, hence it all runs at high temperatures, with all the ancillary equipment around the systems also designed to run at high temperatures too. See for a picture: http://www.ravenheat.co.uk/productsCSI85TECHNICAL.htm — — Checked by AVG anti-virus system (http://www.grisoft.com).
Response:
>> What is a condensing gas boiler ? >It heats water… The cool return temperatures cool the products of >combustion of the gas burner. When the these gasses are below 54C >they condense producing water.
Water boils at 54 C in the UK?
Nick
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>>>What is a condensing gas boiler ? >It heats water… The cool return temperatures cool the products of >combustion of the gas burner. When the these gasses are below 54C >they condense producing water. > Water boils at 54 C in the UK?
At some height in Her Majesty’s airspace, yes. Michael
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>> What is a condensing gas boiler ? > It heats water… The cool return > temperatures cool the products of > combustion of the gas burner. When > the these gasses are below 54C > they condense producing water. > Water boils at 54 C in the UK?
Yes. Depending how much it is pressurised. But let’s not be sidetracked. Pedantic Nick comes in…:-) Well when the flue gasses are dropped below 54C "condensing" operation starts, getting heavier as the temperature drops. That better? — — Checked by AVG anti-virus system (http://www.grisoft.com).
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>>>What is a condensing gas boiler ? >>It heats water… The cool return temperatures cool the products of >>combustion of the gas burner. When the these gasses are below 54C >>they condense producing water. > Water boils at 54 C in the UK?
> At some height in Her Majesty’s airspace, yes.
So having coffee way up is going to use a lot of gas. — — Checked by AVG anti-virus system (http://www.grisoft.com).
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>When the flue gasses are dropped below 54C "condensing" operation starts, >getting heavier as the temperature drops. That better?
No… Nick
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> > >>>What is a condensing gas boiler ? >Sounds like an "Organic Fluid Vaporizer" referred to in the ASME
code, part PVG. Boilers can be run with liquids other than water. For some liquids, the boiling temperature might be much less than the boiling point of water. For liquids other than water, the safety relief valves are made in such a way that none of the vapors are allowed to escape into the work area. A boiler using say alcohol instead of water might have hot oil as its heat source rather than a flame.
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>When the flue gasses are dropped below 54C "condensing" operation starts, >getting heavier as the temperature drops. That better? > No… > Nick
Give us a shot at it then. — — Checked by AVG anti-virus system (http://www.grisoft.com).
Response:
> >When the flue gasses are dropped below 54C "condensing" operation starts, > >getting heavier as the temperature drops. That better? > No… > Nick > Give us a shot at it then.
How about, "When the flue gasses are cooled below 54C, a significant portion of the water vapour in the gasses is condensed, thus contributing the latent heat of vaporization to the total heat added to the water in the boiler. While a portion of the vapour obviously could be condensed with higher temperatures, by lowering flue gasses to 54C, a larger fraction is condensed within the limits of the boiler’s heat-exchanger and therefore more total heat absorbed from the flue gasses before they are discharged to the environment." If your high-efficiency forced air furnace worked with an air return temperature a lot higher thann it does, it wouldn’t be ‘high-efficiency’ since a lot of water vapour in the flue gasses would not be condensed. In order to get the same kind of efficiency with a water heating ‘boiler’, one needs a section of the flue to be cooled by a rather ‘cool’ return water (say, 54C or 130F). If the return water from the heating loop to the ‘boiler’ was a lot warmer (say 180F or 82C), then a lot of the water vapour in the flue gas would *not* condense and its heat of vaporization lost. The problem is the water vapour in the flue gasses is mixed with air and CO2 so it doesn’t just all condense at 100C/212F. daestrom
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You guys keep using 54C what ever happened to 100C? Offgridman – Hide quoted text — Show quoted text ->>>When the flue gasses are dropped below 54C "condensing" operation > starts, >>>getting heavier as the temperature drops. That better? >>No… >>Nick >Give us a shot at it then. > How about, > "When the flue gasses are cooled below 54C, a significant portion of the > water vapour in the gasses is condensed, thus contributing the latent heat > of vaporization to the total heat added to the water in the boiler. While a > portion of the vapour obviously could be condensed with higher temperatures, > by lowering flue gasses to 54C, a larger fraction is condensed within the > limits of the boiler’s heat-exchanger and therefore more total heat absorbed > from the flue gasses before they are discharged to the environment." > If your high-efficiency forced air furnace worked with an air return > temperature a lot higher thann it does, it wouldn’t be ‘high-efficiency’ > since a lot of water vapour in the flue gasses would not be condensed. In > order to get the same kind of efficiency with a water heating ‘boiler’, one > needs a section of the flue to be cooled by a rather ‘cool’ return water > (say, 54C or 130F). If the return water from the heating loop to the > ‘boiler’ was a lot warmer (say 180F or 82C), then a lot of the water vapour > in the flue gas would *not* condense and its heat of vaporization lost. > The problem is the water vapour in the flue gasses is mixed with air and CO2 > so it doesn’t just all condense at 100C/212F. > daestrom
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> You guys keep using 54C what ever happened to 100C? > Offgridman
The question came up when ‘News’ was describing a ‘condensing gas boiler’. He was trying to explain that it is really just a water heater used for heating the water in a hydronic heating loop. The term ‘boiler’ is just a hold over from old days of steam-heat. Anyway, these units are more efficient than older style units, in part, because they use a slow circulating system for the hydronic heating tubing. With a slower flow rate, the return water from the loop is cooler. This cooler water (in the range of around 54C in ‘News’s example) will extract more energy out of the flue gases than if the returning water was still quite hot (say, 80-90C). The reason it can extract a lot more energy is because the cooler the water is, the more water-vapour can be condensed out of the flue gasses. Now, someone asked why the water-vapour didn’t condense out of the flue gasses at 100C, after all, water boils at 100C (near sea-level), so it should condense at 100C as well. Right??? If you have a bottle/tank/container filled with steam at atmospheric pressure, it *will* condense at 100C, just like we all learned in school. BUT, if it is a mixture of steam and other gasses, things get more complicated. If the container is filled with 1/2 steam and 1/2 air (by volume), then the partial pressure of air is 7.35 psi, and the partial pressure of steam is only 7.35. When steam is at a partial pressure of 7.35 psi, it won’t condense at 100C. You must cool the mixture until the temperature is such that the saturation pressure is equal to (or below) the *actual* partial pressure of the steam. Like moisture and humidity in the air. On a typical summer day, the air is warm and has some moisture in it. When night comes and the air cools, the saturation pressure drops and some of the moisture condenses out on things as dew. The ‘dew point temperature’ is the temperature you have to cool the air down to, in order to get any moisture to condense out. The following morning, as the air warms up, it is able to hold more moisture, so things dry off again. Never get near 100C, but moisture condenses/evaporates with the mild temperature change from night to day. The flue gasses of a NG fired furnace or water heater (‘boiler’) are a mixture of air from the intake, CO2, and steam. *IF* the furnace/’boiler’ can cool them down far enough to get some of the steam to condense, then the latent-heat-of-vaporization the steam has, will be given over to the furnace. This is a significant fraction of the total energy liberated in burning the NG. High-efficiency force-air gas furnaces get this because the return air of the home is cool enough to cool the flue gasses down to the point where a fair amount of the steam/moisture condenses. But with a water-heater, the return water temperature *could* be too high to condense very much of the flue gas steam. So, ‘News’ was trying to point out that the return water has to be relatively cool in order to get the ‘efficiency boost’ of condensing flue gas steam. Now, does *anybody* have any more questions????? ;-) daestrom
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Thanks for the detailed explaination. Offgridman – Hide quoted text — Show quoted text ->You guys keep using 54C what ever happened to 100C? >Offgridman > The question came up when ‘News’ was describing a ‘condensing gas boiler’. > He was trying to explain that it is really just a water heater used for > heating the water in a hydronic heating loop. The term ‘boiler’ is just a > hold over from old days of steam-heat. > Anyway, these units are more efficient than older style units, in part, > because they use a slow circulating system for the hydronic heating tubing. > With a slower flow rate, the return water from the loop is cooler. This > cooler water (in the range of around 54C in ‘News’s example) will extract > more energy out of the flue gases than if the returning water was still > quite hot (say, 80-90C). > The reason it can extract a lot more energy is because the cooler the water > is, the more water-vapour can be condensed out of the flue gasses. Now, > someone asked why the water-vapour didn’t condense out of the flue gasses at > 100C, after all, water boils at 100C (near sea-level), so it should condense > at 100C as well. Right??? > If you have a bottle/tank/container filled with steam at atmospheric > pressure, it *will* condense at 100C, just like we all learned in school. > BUT, if it is a mixture of steam and other gasses, things get more > complicated. If the container is filled with 1/2 steam and 1/2 air (by > volume), then the partial pressure of air is 7.35 psi, and the partial > pressure of steam is only 7.35. When steam is at a partial pressure of 7.35 > psi, it won’t condense at 100C. You must cool the mixture until the > temperature is such that the saturation pressure is equal to (or below) the > *actual* partial pressure of the steam. > Like moisture and humidity in the air. On a typical summer day, the air is > warm and has some moisture in it. When night comes and the air cools, the > saturation pressure drops and some of the moisture condenses out on things > as dew. The ‘dew point temperature’ is the temperature you have to cool the > air down to, in order to get any moisture to condense out. The following > morning, as the air warms up, it is able to hold more moisture, so things > dry off again. Never get near 100C, but moisture condenses/evaporates with > the mild temperature change from night to day. > The flue gasses of a NG fired furnace or water heater (‘boiler’) are a > mixture of air from the intake, CO2, and steam. *IF* the furnace/’boiler’ > can cool them down far enough to get some of the steam to condense, then the > latent-heat-of-vaporization the steam has, will be given over to the > furnace. This is a significant fraction of the total energy liberated in > burning the NG. High-efficiency force-air gas furnaces get this because the > return air of the home is cool enough to cool the flue gasses down to the > point where a fair amount of the steam/moisture condenses. But with a > water-heater, the return water temperature *could* be too high to condense > very much of the flue gas steam. > So, ‘News’ was trying to point out that the return water has to be > relatively cool in order to get the ‘efficiency boost’ of condensing flue > gas steam. > Now, does *anybody* have any more questions????? ;-) > daestrom
Response:
> You guys keep using 54C what ever happened to 100C? > Offgridman > The question came up when ‘News’ was describing a ‘condensing gas boiler’. > He was trying to explain that it is really just a water heater used for > heating the water in a hydronic heating loop.
I wasn’t trying, I did a simple overview quite well, having just re-read it. > The term ‘boiler’ is just a > hold over from old days of steam-heat. > Anyway, these units are more efficient than older style units, in part, > because they use a slow circulating system for the hydronic heating tubing. > With a slower flow rate, the return water from the loop is cooler.
The flow rates have little to do with it. It is the return temperature that matters. Some boilers have electronic control systems that modulate the internal pump to achieve the lowest return temperature possible. In fact at certain times having the pump speed very high will reduce the return temperature. The maximum speed of a domestic system is determined by: 1) The noise emitted by the system 2) Errosion of the innner wals of the pipes due to higher water speeds (friction). Problems can arise due to excessive water speeds, which in extreme conditions can cause premature tube failure by one of several mechanisms including erosion/corrosion and/or cavitation. The recommended maximum water velocity with good design practice and installation is 2ms-1 irrespective of tube outside diameter. So, this may act against a control system attempting to gain maximum efficiencies. > This cooler water (in the range of around 54C > in ‘News’s example) will extract > more energy out of the flue gases than if the > returning water was still > quite hot (say, 80-90C).
The cooler the return water more efficient. Condensing starts at around 54C. – Hide quoted text — Show quoted text -> The reason it can extract a lot more energy is because the cooler the water > is, the more water-vapour can be condensed out of the flue gasses. Now, > someone asked why the water-vapour didn’t condense out of the flue gasses at > 100C, after all, water boils at 100C (near sea-level), so it should condense > at 100C as well. Right??? > If you have a bottle/tank/container filled with steam at atmospheric > pressure, it *will* condense at 100C, just like we all learned in school. > BUT, if it is a mixture of steam and other gasses, things get more > complicated. If the container is filled with 1/2 steam and 1/2 air (by > volume), then the partial pressure of air is 7.35 psi, and the partial > pressure of steam is only 7.35. When steam is at a partial pressure of 7.35 > psi, it won’t condense at 100C. You must cool the mixture until the > temperature is such that the saturation pressure is equal to (or below) the > *actual* partial pressure of the steam. > Like moisture and humidity in the air. On a typical summer day, the air is > warm and has some moisture in it. When night comes and the air cools, the > saturation pressure drops and some of the moisture condenses out on things > as dew. The ‘dew point temperature’ is the temperature you have to cool the > air down to, in order to get any moisture to condense out. The following > morning, as the air warms up, it is able to hold more moisture, so things > dry off again. Never get near 100C, but moisture condenses/evaporates with > the mild temperature change from night to day. > The flue gasses of a NG fired furnace or water heater (‘boiler’) are a > mixture of air from the intake, CO2, and steam. *IF* the furnace/’boiler’ > can cool them down far enough to get some of the steam to condense, then the > latent-heat-of-vaporization the steam has, will be given over to the > furnace. This is a significant fraction of the total energy liberated in > burning the NG. High-efficiency force-air gas furnaces get this because the > return air of the home is cool enough to cool the flue gasses down to the > point where a fair amount of the steam/moisture condenses. But with a > water-heater, the return water temperature *could* be too high to condense > very much of the flue gas steam.
That is why electronics are used to get the return water as low as possible, and/or engineering the heating system to give the lowest return temp,mp as possible – usually but having larger emitters. BTW, I have a condensing boiler and oversized the radiators to assist in lowering the return temp. I also installed an outside weather compensator which lowers or raises the return temperature of the return water to outside conditions. Most of the time it is below 54C. > So, ‘News’ was trying to point out that the return water has to be > relatively cool in order to get the ‘efficiency boost’ of condensing flue > gas steam.
I think I did that easy enough, without going into minute detail. > Now, does *anybody* have any more questions????? ;-)
Who killed JFK?
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